Tube & Sheet Metal Fabrication
Tube Laser Cutting
Our most advanced sheet metal cutting technology, a 4000 watt Amada® rotary laser allows for fast, programmed cuts in tube metal up to 20 feet long, 1.25 inches thick and 8.66 inches in diameter. Traditionally, complex work on material of that size would require extensive tooling and production time; however, with our tube laser cutter, our skilled programmers and operators are able to produce complex tube components in a fraction of the time, giving you the short-run flexibility you need.
Material Capacity
| Shape / Material | Diameter Min / Max | Length Max | Thickness Min / Max |
|---|---|---|---|
| Round / MS | .75 / 8.66 | 240 | .039 / .875 |
| Round / SS, AL | .75 / 8.66 | 240 | .039 / .375 |
| Square / MS | .75 / 6.0 | 240 | .039 / .875 |
| Square / SS, AL | .75 / 6.0 | 240 | .039 / .375 |
| Angle / MS | .75 / 3.54 | 240 | .039 / .875 |
| Angle / SS, AL | .75 / 3.54 | 240 | .039 / .375 |
* MS: Mild Steel, SS: Stainless Steel, AL: Aluminum.
All measurements are in inches.
Sheet Metal Laser Cutting
Using multiple sheet laser cutters, including a 15-shelf automated tower system for continuous operation, our sheet metal shop keeps production running around the clock to satisfy your most demanding needs. Our two 4,000-watt and one 6,000-watt Amada sheet metal laser cutters handle sheet metal up to 80” x 160”.
By using sheet metal laser cutting rather than traditional machining, we limit tooling, which results in faster time to production and cost savings for you.
Material Capacity
| Material | Width Max | Length Max | Thickness Min / Max |
|---|---|---|---|
| MS | 80 | 160 | .039 / 1.25 |
| SS, AL | 80 | 160 | .039 / 0.5 |
* MS: Mild Steel, SS: Stainless Steel, AL: Aluminum.
All measurements are in inches.
Metal Rolling
Barrels and other cylindrical or conical products are made possible by our WDM Workhorse 4-roll pinch roller. In combination with other capabilities, our metal rolling equipment allows us to create 3-dimensional sheet metal products.
Material Capacity
| Material | Width Max | Conical Min Diameter | Thickness Max |
|---|---|---|---|
| MS, SS, AL | 72 | 7.25 | .3125 |
* MS: Mild Steel, SS: Stainless Steel, AL: Aluminum.
All measurements are in inches.
Sheet Metal Forming
The heart and soul of any sheet metal fabrication shop is its press brake. Our 243-ton, 230-ton and 175-ton CNC press brakes give us the capacity to form a wide range of complex bends in a variety of materials and thicknesses. With a keen understanding of the relationship between material, thickness and radius, our engineers and operators will ensure that your bending spec is met with unbending results.
Material Capacity
| Material | Width Max | Stroke Max |
|---|---|---|
| MS, SS, AL | 168 | 22 |
* MS: Mild Steel, SS: Stainless Steel, AL: Aluminum.
All measurements are in inches.
Sheet Metal Punching
When you need 3-dimensional features, such as louvers or embossing, our 55-ton, Amada Vipros 568, CNC 62-station turret punch press can tackle just about any project. Forming repetitive, simple cuts is often more efficient with sheet metal punching rather than laser cutting. Whatever you project needs, we have three-punch presses waiting to serve you.
Material Capacity
| Material | Length | Width |
|---|---|---|
| MS, SS, AL | 157 | 60 |
* MS: Mild Steel, SS: Stainless Steel, AL: Aluminum.
All measurements are in inches.
Secondary Operations
In addition to the sheet metal cutting capabilities already mentioned, we have CNC saws and mills ready to perform a variety of secondary operations when needed. No matter the complexity of your order, Wald Wire has the experience and equipment to handle your sheet metal fabrication project.
In-House Toolmaking
To provide the speed and flexibility you require, we have in-house toolmaking capabilities that allow us to deliver in days what some shops would deliver in weeks. Especially significant for short-run production, our in-house toolmaking capabilities give us the flexibility to handle any size project.
Your Flexible Manufacturing Partner
When you’re looking for a sheet metal fabrication shop, trust the experience Wald Wire will bring to your application. Our Wisconsin sheet metal shop has the equipment and expertise to deliver the right product at the right time, along with the processes to meet your flexible supply chain needs.